QC Inspection & Test Plans

• “Part 1” (QCITP) Introduction (16 Pages)

– 1 – Purpose
– 2 – Scope
– 3 – Quality Implementation
– 4 – Inspection and Test Result
– 5 – Definitions

– 5.1- Inspection Codes
– 5.2 – Abbreviations
– 5.3 – Subcontractors

– 6 – References

– 6.1 – QA Procedures
– 6.2 – Non-Destructive Testing Procedures
– 6.3 – Customer Project Specifications
– 6.4 – Contractors Project Specifications

– 7 – QC Procedures
– 8 – QC System Specifications
– 9 QC Organization Charts

– 9.1 – Contractors Project Organization
– 9.2 – Subcontractors Project Organization

– 10 – Quality Control Inspection and Test Plan
– 11 – Quality Document Flow Chart (Attachments)

• “Part 2” (QCITP) Test Plan Construction Activities (28 Pages)- 00 – Construction Inspection eTest Plant inspection points
  – 01 – QC application for inspection
  – 02 – Non-conformance
  – 03 – Project quality audits
  – 04 – Demolition and salvage
  – 05 – Material control
  – 06 – Earthwork
  – 07 – Piling work
  – 08 – Concrete works
  – 09 – Piping works
  – 10 – Piping tie-ins
  – 11 – Structural
  – 12 – Welding/brazing
  – 13 – NDE special processes
  – 14 – Pressure testing
  – 15 – Coatings
  – 16 – Insulation/refractory
  – 17 – Static equipment
  – 18 – Rotating equipment
  – 19 – Equipment refurbishment
  – 20 – HVAC
  – 21 – Electrical
  – 22 – Instrumentation
  – 23 – Fireproofing
• “Part 3” (QCITP) Test Plan Deliverables (9 Pages)

– 00 – Quality Document Flow Chart
– 01 – Site Application for Inspection
– 02 – Daily Scheduled Inspection Activities
– 03 – Welder Qualifications Tests
– 04 – NDT Qualification Log
– 05 – Contractors Notice for NDT Works
– 06 – Welders Compare Steel by RT Examination

1. SCOPE
2. ADMINISTRATION
3. DEFINITIONS
4. PROJECT QUALITY MANAGEMENT SYSTEM
   4.1. Quality System
   4.2. Quality Objectives
   4.3. Quality Plan
   4.4. Control of Quality Records
5. MANAGEMENT RESPONSIBILITY
   5.1 Responsibilities
   5.2 ISO Certification
6. RESOURCE MANAGEMENT
   6.1 Interfaces
   6.2 Competence, Awareness
7. PRODUCT REALIZATION
   7.1 Contract Review
   7.2 Order booking
   7.3 Project Kick-off
   7.4. Design Control
   7.4.1 Project Planning / Review Meetings
   7.4.2 System Design implementation
   7.4.3 Design changes
   7.4.4 Application Engineering
   7.4.5 Remote Engineering
   7.5 Document Control
   7.5.1 Document Deliverables
   7.5.2 As-Built Documentation
   7.5.3 System Documentation
   7.5.4. Other Project Documentation
   7.5.6. Archiving
   7.6. Project Software Control
   7.7. IT Quality
   7.8. Procurement,
   7.8.1. Purchasing process
   7.8.2. Assessment of Subcontractor
   7.8.3. Supplier Evaluation
   7.8.4 Procurement
   7.8.5 Third Party Procurement and Inspection
   7.8.6 Verification of Purchased Product
   7.9 Production and Service Provision
   7.9.1. Control of Production and Service Provision
   7.9.2. Identification and Traceability
   7.9.3. Customer Property
   7.10 Control of Monitoring and Measuring Devices
   7.10.1. Calibration Equipment
   7.10.2. Calibration Records
   7.10.3. Faulty Test Equipment
8. MEASUREMENTS, ANALYSIS AND IMPROVEMENT
   8.1 Measurement and Monitoring
   8.1.1. Customer Satisfaction
   8.1.2. Internal Audit
   8.1.3 Contractor Tests
   8.1.4 Customer Factory Acceptance Test
   8.1.5 Site Acceptance Test
   8.1.6. Testing
   8.1.7. Installation
   8.1.8. Commissioning Support
   8.1.9. Handover
   8.2 Control of Non-Confirming Product
   8.3 Analysis of Data
   8.4 ImprovementAppendix-A: List of QA Procedures/Forms General QA/QC procedures
   Project Specific references
   General Project procedures
   FormsAppendix-B: Responsibility Project QA/QC Manager 1 page

   Appendix-C: Project Organization Chart 1 page

   Appendix-D: Audit Plan 1 page

   Attachment –1 : Project Quality Assurance Matrix 12 Pages 15 PAGES

   total pages 44 pages